This was originally posted on LinkedIn on January 22, 2025.
As many know, we are building our first plastic film recycling facility in Connersville, Indiana. We expect our first line to be operational in the coming weeks. Want to know why I think mechanical recycling is the best technology for polyethylene film? Here are five reasons mechanical recycling is a great choice:
1. Waste Reduction: We divert waste from landfills and incinerators by recycling polyethylene film, reducing overall plastic waste.
2. Established Technology: Mechanical recycling is a well-established process making it a practical and scalable solution today. 
3. Innovation: There are many opportunities to apply material science and engineering to make mechanically recycled polyethylene high quality and cost-effective to support packaging innovation including food packaging.
4. Consumer Awareness: The process is easy to explain to consumers, which can enhance public support and participation in recycling programs.
5. Lower Carbon Footprint: There is promising evidence that mechanical recycling of polyethylene film can use less energy when compared to producing virgin plastic, which helps to reduce greenhouse gas emissions. For example, a study produced by the Association of Plastic Recyclers and Franklin Associates* concluded that mechanical recycling has 30% of the greenhouse gas emissions of virgin plastic.
These factors make mechanical recycling a viable and sustainable option for managing polyethylene film waste.
Read the full post on why mechanical recycling of plastic film is a great option here.
Greg DeKunder serves as the Vice President of NOVA Circular Solutions. In this role, he is focused on expanding the company’s recycled polyethylene product offerings and growing its mechanical recycling business to become one of the leading recyclers in North America.